How to operate overflow jet fabric dyeing machine efficiently?

Mastering the Core: Key Logic for Efficient Operation of Overflow Jet Fabric Dyeing Machines

 

Exceptional performance of overflow jet fabric dyeing machineViewing fabric dyeing machine is rooted in deep understanding and precise control of several core operational principles. This article aims to clarify these key points, providing clear guidance for dyeing technicians and offering professional perspective for equipment selection and evaluation.

 

Core 1: The Starting Point of Precision — Nozzle Selection

The nozzle is the "heart" of this fabric dyeing machine. Correct selection is fundamental for smooth start to the dyeing process.

 

Structure is the Foundation: High-quality overflow jet fabric dyeing equipment nozzle typically features multi-layer annular design. Inner ring gap creates high-speed dye liquor jet that provides the core traction, while the outer flow-guiding ring stabilizes the direction, minimizing fabric flutter and creasing risks. Flange connection design allows for easy disassembly and thorough cleaning, a practical feature that ensures long-term stability and prevents clogging.

 

nozzle of fabric dyeing machine

 

Selection Follows Logic: The core principle for choosing the nozzle specification (inner diameter) is clear: it must be larger than the rope-folded diameter of the fabric in its wet state. This ensures the fabric passes smoothly through dye stream, avoiding permanent creases from squeezing or poor circulation from insufficient traction. A well-designed machine should offer a range of nozzle options with clear selection guidelines to accommodate fabrics from lightweight to heavy.

 

Fabric Type Typical Examples Recommended Nozzle Diameter Reasons for Selection
Lightweight (50-150g/m²) Imitation silk, Chiffon, Taffeta Φ50mm (or smaller) A small-diameter, concentrated liquid flow prevents lightweight fabrics from slipping or folding inside the nozzle, avoiding "wrap-around" or crow's-foot marks. Paired with a narrow slit jet orifice (slit width 0.8-1.2mm), it is suitable for ultra-lightweight fabrics under 50g/m².
Medium-weight (150-400g/m²) Gabardine, T/C Blends, Fleece Φ60mm - Φ70mm Φ60mm suits 150-200g/m² fabrics; Φ70mm suits 200-400g/m² fabrics. This balances dye liquor flow rate and velocity, ensuring even dye penetration while meeting both anti-creasing and anti-stretching requirements.
Heavyweight (400g/m² and above) Canvas, Terry Cloth, Imitation Leather Φ100mm or larger Increases flow area and reduces liquid flow velocity, preventing heavy fabrics from being squeezed and forming stubborn creases at the nozzle, and reducing the risk of motor overload.

 

Core 2: The Soul of Synchronized Operation — Balancing Lifting Wheel and Nozzle Pressure

Soul of dyeing quality and efficiency lies in the synergy between cloth lifting wheel (mechanical traction) and the nozzle pressure (liquid traction). Achieving dynamic balance between them is the most crucial operational skill.

 

Consequences of Imbalance: If the lifting wheel runs too fast with insufficient dye jet traction, the fabric becomes overstretched, leading to deformation, weft skew or even breakage. Conversely, if the wheel is too slow, the fabric can pile up and fold under the jet impact, creating hard-to-remove "chicken paw" marks or uneven dyeing, potentially causing blockage.

 

Logic and Goal of Adjustment: Proper adjustment is a process of "observe, judge and coordinate." Operator must assess the fabric state (taut or piled) through the viewport and adjust accordingly, following the principle of "adjust the lifting wheel speed in the opposite direction, then coordinate nozzle pressure." For example, if the wheel is too fast, slow it down; if the fabric remains tense, slightly increase nozzle pressure by 0.2-0.5 bar to enhance the liquor's "lifting force." The ultimate goal is to achieve an ideal state where the fabric flows naturally suspended and smoothly inside the tube. For multi-tube machines, ensuring load difference not exceeding 10% between tubes is key to preventing "tube difference" and ensuring color consistency.

 

Note:

When using the double-end feeding process for lightweight fabric, setting lifting wheel speed to 500 meters per minute enables conventional two-tube fabric dyeing machineexplore fabric dyeing machine to process a batch of up to 4000 meters in single cycle. This approach significantly boosts production efficiency while maintaining high dyeing quality.

Key Operational Steps for Double-End Feeding:

1. Low-Speed Feeding & Tension Control: The feeding process must begin in a low-speed mode. It is crucial to maintain strictly consistent tension between the two fabric strands. This ensures smooth and even entry into fabric dyeing machine, preventing issues where one strand feeds faster, slower, tighter or looser than the other.

2. Stable Circulation Before Dyeing: After the fabric ends are joined (knotted or sewn), continue running the machine at a low speed for approximately 10 minutes. This critical step verifies that both fabric strands are circulating steadily and without tangles or pile-ups. Only after confirming this stable flow should you proceed with subsequent dyeing steps like heating, pressurizing and adding chemical.

 

overflow jet fabric dyeing machine

 

Core 3: The Guarantee of Consistent Output — Process Details and Standardization

Beyond core balance, standardized control of detailed processes is the cornerstone of reproducible results batch after batch.

 

Process Refinement: Dyeing is not static. For instance, during the high-temperature phase (130-140°C) for polyester, nozzle pressure should be adjusted based on fabric weight: 0.3-0.5 bar for lightweight fabrics, 1.2-1.5 bar for heavy fabrics. Circulation and balance must be maintained during heating and cooling phases, and rapid cooling from high temperatures is strictly avoided to prevent thermal shock creases.

 

Operation Standardization: This includes unit consistency and maintenance discipline. Confusion between pressure units (bar, MPa, psi) is a major risk. Details like clear multi-unit markings on pressure gauges and unified units in process documents reflect the quality of professional modern fabric dyeing equipment. Furthermore, disassembling and cleaning the nozzle after each batch is the simplest yet most effective maintenance to preserve flow design and jet performance.

Conversion formula

1 bar = 14.5038 psi = 0.1 MPa

1 MPa = 10 bar = 145.038 psi

1 psi ≈ 0.06895 bar ≈ 0.006895 MPa

 

Fabric Type Nozzle Pressure (bar) Corresponding Pressure (MPa) Corresponding Pressure (psi) Key Process Application Points
Lightweight Fabrics 0.3-0.6 0.03-0.06
4.35-8.70
Low-pressure penetration to avoid pilling or creasing caused by high-pressure impact, maintaining the fabric's lightweight hand feel
Regular/Elastic Fabrics 1.0-1.5 0.1-0.15 14.50-21.75 Enhances dye liquor exchange rate, ensures uniform dye penetration, and overcomes circulation resistance in elastic fabrics.
Heavyweight Fabrics 1.5-2.5 0.15-0.25 21.75-36.26 Strong liquid flow forcibly penetrates high-weight fabrics to prevent uneven dyeing and ensure consistent color between the inner and outer layers

 

Future Perspective: Pathways to Enhanced Efficiency

Currently, overflow jet dyeing technology is evolving towards greater intelligence and sustainability. Real-time parameter monitoring via IoT sensors and process optimization using algorithms promise to increase dyeing reproducibility to over 98.5%. Meanwhile, adopting high-efficiency pumps, heat recovery systems, and low liquor ratio (as low as 1:5) designs can significantly reduce water, energy, and chemical consumption. These trends are becoming important factors in evaluating the long-term value of new-generation fabric dyeing equipment.

 

About Wuxi Shin Tong Yunn Machinery Technology Co., Ltd.Contact us

We specialize in the R&D and manufacturing overflow jet fabric dyeing equipment. We believe that excellent textile dyeing machine is the crystallization of superior mechanical design, ergonomic operational logic and profound understanding of dyeing process. We are committed to integrating the core operational principles mentioned above into every detail of our machine design, providing our customers with stable, efficient and manageable dyeing solutions. We look forward to exchanging ideas with industry peers on achieving superior dyeing quality and production efficiency through the perfect integration of equipment and process.

 

What is the long tube overflow jet fabric dyeing machine?

Long Tube Overflow Jet Fabric Dyeing Machine: Defining the Modern, High-Efficiency Solution for Gentle Fabric Processing

 

Long tube overflow fabric dyeing machineFabric dyeing machine, as prime example of combined overflow and jet dyeing technology. It has become essential machine for processing high-end and delicate fabrics(eg. knit and woolen). It facilitates thorough interaction between fabric and dye liquor under low-tension condition, striking an optimal balance between dyeing quality and production efficiency, which makes it is pivotal choice for modern dye house upgrades.

 

fabric dyeing machine

 

Core Advantages: Why It Becomes Preferred Choice for High-Quality Dyeing

Inherent value of long tube fabric dyeing machine lies in integrated advantages afforded by its distinct working principle. Designed to optimize dyeing result while also addressing diverse production challenge.

 

1. Superior Dyeing Quality & Fabric Protection

When fabric dyeing equipment during dyeing processing, fabric circulates as a relaxed rope form with minimal mechanical tension. This "gentle shower" approach excellently preserves loftiness of knits, stretch of elastic fabric and natural hand-feel of woolen fabric, preventing defects caused by stretching or distortion. Uniform liquor exchange ensures exceptional color levelness and reproducibility, minimizing batch-to-batch differences.

 

2. Extensive Process Adaptability & Flexibility

This type machine has good fabric compatibility. By adjusting nozzle size, liquor jet pressure and lifter reel speed, one machine can process fabric ranging from 30g/m² sheer chiffon to 1500g/m² heavy velour safely and efficiently. It can handle various fibers of fabric—from nature(eg. cotton, linen and etc.) to synthetics (eg. polyester, nylon, etc.). It is particularly well-suited for flexible production model involving diverse product type and small batch size.

 

3. Significantly Improved Operational Efficiency & Sustainability

Modern versions of this type fabric dyeing machinery are models of high efficiency and energy saving. A key breakthrough is drastic reduction in liquor ratio ( dye liquor to fabric) from traditional 1:20-1:30 to 1:5 or less. Low ratio indicates water savings exceeding 50% directly. With proportional reduction in dye, chemical and wastewater treatment cost. Coupled with high efficient heating exchanger and intelligent temperature control, decrease consumption of steam and shorten dyeing cycles, boosting both profitability and environmental performance.

 

fabric dyeing machine

 

Technical Evolution & Selection Guide: From Principle to Practice

Understanding its technological progression and key components is crucial for informed decision-making. The history of long tube overflow dyeing machine is continuous evolution toward gentler, more efficient and smarter processing.

 

Technical Evolution: Path of Continuous Optimization

  • Early Stages (Mid-20th Century): Overflow dyeing machine and jet dyeing machine developed separately, the former with high liquor ratio and low tension, the later with lower ratio but higher mechanical impact.
  • Integration & Mainstream Adoption (1970s - Present): Long tube fabric dyeing machine combined the advantages of overflow and jet type, reducing liquor ratio to 1:7-1:10 with enhanced adaptability.
  • Modern Leap: Through fluid dynamics optimization and smart control, the liquor ratios is decreased as 1:5, reduced energy consumption significantly. Intelligence has become a standard configuration.

 

Critical Components & Selection Criteria

When evaluating fabric dyeing equipment, focus on these core parts, which determine performance:

 

  • Nozzle System ("Heart"): An optimal nozzle offers wide adjustability and scientific hydrodynamic design to ensure precise liquor delivery and traction for all fabric, from light to heavy.
  • Lifter Reel Assembly ( "Auxiliary Engine"): Its synchronization with the liquor jet is vital. Precise speed control enables gentle fabric handling, preventing slippage or excessive friction.
  • Intelligent Control System ( "Brain"): An advanced system accurately governs temperature, fabric speed, and pressure. It transforms complex craft knowledge into stable digital models, reducing reliance on operator skill and ensuring reproducibility.

 

Prioritize low liquor ratio (1:5-1:7), adjustability and reliability of core components and level of automation in the control system—these are foundational to the machine's long-term value and return on investment.

 

Rational Reflection: Challenge, Collaboration and Optimal Performance

No machine is perfect. Acknowledging its boundaries and challenges and cooperating with reliable dyeing machine manufacturer, are keys to success.

 

Inherent Challenges

  • Process Complexity: Reaching its full potential still requires deep understanding of fabric properties, dye chemistry and parameters of machines. Fine-tuning is essential to avoid rope marks, abrasion or uneven dyeing.
  • Initial Investment: Advanced, low-ratio and intelligent machines require a higher upfront cost than traditional model. However, savings in water, energy, steam and chemicals during operation typically ensure reasonable payback period.
  • Energy Consumption Focus: While relatively efficient, its main circulation pump and heating system remain the key energy consumption parts in dyeing factory. Consequently, consumption of energy performance become vital for the equipment.

 

Collaborative Value with Wuxi Shin Tong Yunn Machinery Technology Co., Ltd.

Partnering with a technically proficient dyeing machine manufacturer focused on continuous innovation is very important. Superior dyeing machine supplier acts as production partner by:

 

  • Providing in-depth process support to help clients translate equipment performance into consistent product quality.
  • Offering verified process recommendations for different fabrics based on rich application data, shortening commissioning time.
  • Ensuring long-term reliability and maintainability of key components, guaranteeing sustained high performance throughout the machine's lifecycle.

 

Long tube overflow jet fabric dyeing machine has evolved from a niche option to a standard for modern and high-quality dyeing production. It represents the industry's direction toward flexible, efficient and green manufacturing through precision engineering. For dyeing enterprises aiming to enhance product value, adapt to fast fashion supply chains or practice sustainable production, investing in this technology is more than equipment upgrade—it's a strategic step toward future-ready manufacturing. Understanding its principles, carefully evaluating your product mix and cooperating with trustworthy dyeing machine manufacturer are three crucial steps to success.

Contact us

Custom Cosmetic Packaging Tube Designed to Elevate Your Brand

Custom Cosmetic Packaging Tube Designed to Elevate Your Brand

In today’s highly competitive beauty market, packaging is more than just a container — it is a powerful brand statement. A well-designed cosmetic tube not only protects the formula but also communicates brand value, quality, and trust at first glance. Custom cosmetic packaging tubes are an essential solution for brands looking to stand out on crowded shelves and create a memorable consumer experience.

 

Why Custom Cosmetic Tubes Matter for Brand Growth

Consumers make purchasing decisions within seconds. Eye-catching tube design, premium materials, and functional structures directly influence perceived product value. Custom tubes allow beauty brands to fully control visual identity, ensuring consistency across product lines while strengthening brand recognition.

 

Runk cosmetic tubes

 

From skincare to makeup and personal care, cosmetic tubes are widely used for:

Eye creams

Sunscreens

BB & CC creams

Facial cleansers

Hand creams and lotions

With tailored packaging, your product instantly appears more professional, trustworthy, and market-ready.

 

Flexible Customization Options to Match Your Brand Identity

At Runk, we offer complete OEM & ODM cosmetic tube solutions, allowing brands to customize every detail:

Tube Materials: PE, PCR-PE, multi-layer barrier tubes, eco-friendly options

Cap Types: Flip-top, screw cap, nozzle applicator, massage roller head

Sizes & Volumes: From travel sizes (5ml) to large-capacity tubes (200ml+)

Decoration: Silk screen printing, hot stamping, offset printing, matte or glossy finish

Shapes & Colors: Round, oval, flat tubes with solid, gradient, or transparent designs

Every customization detail is engineered to enhance shelf impact while maintaining usability and durability.

 

Designed for Performance and User Experience

Beyond appearance, cosmetic packaging tubes must deliver functional excellence. Our tubes are designed with:

Excellent sealing performance to prevent leakage

Smooth dispensing control for precise application

Compatibility with various skincare formulations

Lightweight and squeezable structure for daily use

These features ensure both product safety and consumer satisfaction.

 

Sustainable Packaging for Modern Beauty Brands

Sustainability has become a key factor in packaging decisions. We support brands in developing eco-friendly cosmetic tubes, including:

PCR (post-consumer recycled) materials

Reduced-plastic structures

Recyclable mono-material designs

 

By choosing sustainable tube packaging, brands not only meet regulatory requirements but also appeal to environmentally conscious consumers worldwide.

 

Your Reliable Cosmetic Packaging Tube Manufacturer

As a professional cosmetic packaging manufacturer, Runk provides:

Stable mass production capacity

Strict quality control standards

Global export experience

One-stop packaging solutions from design to delivery

Whether you are launching a new skincare line or upgrading existing packaging, our custom cosmetic tubes are designed to elevate your brand image and market competitiveness.

 

Elevate Your Brand with Custom Cosmetic Packaging Tubes

Premium packaging tells your brand story before the product is even used. With innovative design, reliable performance, and sustainable options, custom cosmetic packaging tubes help transform ordinary products into standout brands.

 

Contact Runk today to start customizing cosmetic tubes that truly represent your brand vision and drive long-term success.

 

Runk packaging enpty tubes

Innovative & Sustainable Packaging for Skincare and Cosmetics

Innovative & Sustainable Packaging for Skincare and Cosmetics

As the global beauty industry continues to evolve, brands are placing greater emphasis on innovation and sustainability in skincare and cosmetic packaging. Packaging is no longer just a container—it plays a critical role in brand identity, product protection, user experience, and environmental responsibility.

 

At Runk, we are committed to delivering innovative and sustainable packaging solutions that help beauty brands stand out while reducing their environmental footprint.

 

Runk factory

 

The Growing Demand for Sustainable Cosmetic Packaging

Consumers today are increasingly conscious of environmental impact. This shift has driven skincare and cosmetic brands to adopt eco-friendly packaging materials and responsible manufacturing processes. Sustainable packaging not only supports environmental goals but also enhances brand credibility and market competitiveness.

 

Common sustainability trends include:

Recyclable and reusable packaging materials (PP, PET, PCR plastics)

Refillable bottles, jars, and airless containers

Reduced material usage through lightweight design

Long-lasting, durable packaging for extended product life cycles

 

Innovation That Enhances Functionality and Design

Innovation in cosmetic packaging goes beyond appearance. Functional design improvements help protect formulations, improve usability, and extend shelf life. Modern skincare packaging focuses on both performance and aesthetics.

 

Innovative packaging solutions include:

Airless bottles that prevent oxidation and contamination

Precision pumps and droppers for controlled dosage

Multi-functional applicator tubes for skincare and personal care

Custom shapes, finishes, and color gradients to enhance shelf appeal

 

By combining advanced engineering with stylish design, brands can deliver a premium user experience while maintaining practicality.

 

Sustainable Materials and Responsible Manufacturing

At Runk, sustainability starts with material selection and continues throughout the production process. We actively promote the use of PCR materials, recyclable plastics, and refillable systems to help brands meet global environmental standards.

 

Our manufacturing approach includes:

Energy-efficient production lines

Waste reduction and optimized material usage

Compliance with international quality and sustainability requirements

These practices ensure consistent quality while supporting long-term environmental responsibility.

 

Custom Packaging Solutions for Global Beauty Brands

 

Every brand has its own identity and market positioning. Runk provides OEM and ODM cosmetic packaging solutions, offering customization in structure, materials, decoration, and functionality.

 

Our product range covers:

Skincare and cosmetic bottles

Jars and airless packaging

Tubes, pumps, and droppers

Custom closures and accessories

Whether launching a new skincare line or upgrading existing packaging, we support brands with flexible, scalable solutions.

 

Looking Ahead: The Future of Cosmetic Packaging

The future of skincare and cosmetic packaging lies in the balance between innovation, sustainability, and brand differentiation. As regulations and consumer expectations continue to evolve, brands that invest in forward-thinking packaging solutions will gain a competitive advantage.

 

Runk remains dedicated to developing packaging that aligns with global trends and supports a more sustainable beauty industry.

 

 

If you are looking for innovative and eco-conscious cosmetic packaging, Runk is your trusted partner.

 

 

How dyeing processes affect cost control and quotation accuracy?

Fabric specification calculation is a core process linking design, production and trading. For fabric designers, it provides scientific basis,guiding factory production; For sales department, it is an essential tool for client communication, quotation and cost control. Mastering this skill, being able to quickly calculate product cost, provide accurate & timely quote and  identify key cost factors precisely. Within entire fabric preparation workflow, dyeing process Press here, contact us as one of the critical step affecting fabric quality and specification, influences the accuracy of all calculation parameters directly.

 

Link Between Raw Material Quantity Calculation and Dyeing Process

First step of fabric specification calculation is determining raw material quantity, which involves various process shrinkage rate, such as fiber shrinkage, twist shrinkage and weaving shrinkage. Many of these are closely related to dyeing and finishing process. For example:

 

Raw Material Shrinkage: Different fibers behave differently during dyeing. Cellulosic fiber like cotton, linen or viscose, may have shrinkage about 2% after dyeing or bleaching, while synthetic fiber like polyester filament is significantly affected by heat-setting processes.

 

Dyeing and Finishing Shrinkage: The ratio between greige fabric length and finished fabric length, directly determined by dyeing and finishing processes. Stable dyeing process effectively controls shrinkage variation, ensuring fabric weight, width and other related specifications meet design expectation.

 

If temperature, tension or time is not controlled properly during dyeing, shrinkage rate can deviate from expectation. It affects whole batch's material calculation, leading to cost errors or quality issues. This is precisely why textile manufacturers need high-performance, controllable yarn and fabric dyeing equipment to ensure process consistency.

 

Fabric Weight Calculation: Key Role of Dyeing and Finishing 

Formulas for calculating finished fabric weight per meter and GSM, refining weight loss ratio and dyeing & finishing shrinkage rate are two crucial variables. Refining weight loss ratio reflects weight loss of fibers during dyeing and finishing (e.g., ~75–80% for silk, ~99% for synthetics). Dyeing and finishing shrinkage rate is directly related to length change between greige and finished fabric.

 

This data is not only used to calculate weight but also forms basis for cost quotation. If dyeing stage is unstable, weight loss ratio and shrinkage rate will fluctuate. This can cause fabric weight to fall outside acceptable tolerances in mass production, impacting customer trust and profit margins directly. Therefore, investing in precise and repeatable yarn and fabric dyeing machinery is key to achieving standardized fabric specification.

 

How Dyeing Processes Affect Component Ratio Calculation in Multi-Fiber Fabric?

For blended or interwoven fabric, different fibers exhibit vastly different dyeing behaviors. For instance, when silk/linen blended yarn is interwoven with viscose yarn, the dye uptake, shrinkage and weight loss ratio must be precisely managed during dyeing due to their different fiber compositions. As shown in the example as below, calculating the percentage of each component relies on its specific weight loss ratio and process shrinkage. These parameters must remain stable throughout the dyeing process to ensure the final composition matches the design.

 

For fabrics woven or blended from two or more types of raw materials, it is essential to calculate the proportion of each material. The calculation method is as follows:

Content of Material A = (Weight of Material A × Proportion of Material A × Refining Yield of Material A) ÷ (Weight of Material A × Refining Yield of Material A + Weight of Material B × Refining Yield of Material B) × 100%

 

Example:

A product uses warp yarn of 120N/2 silk-linen blended yarn (70% silk, 30% linen) and weft yarn of 40S/2 bright rayon yarn.

Finished fabric width: 140 cm, plain weave

Finished warp density: 28 ends/cm, finished weft density: 24 picks/cm, greige fabric weft density: 23 picks/cm

 

Considering various factors, the estimated weaving shrinkage is about 5%, silk process shrinkage is 2.5%, weft width shrinkage is about 10%, and viscose staple fiber process shrinkage is 2.0%.

 

Warp yarn quantity (g/m) = Finished warp density × Finished fabric width × (1 + Process shrinkage) × (1 + Weaving shrinkage) × Yarn fineness ÷ 9000

= 28 × 140 × (1 + 5%) × 1/60

= 65 g/m

 

Weft yarn quantity (g/m) = Finished weft density × Finished fabric width × (1 + Weft weaving shrinkage) × (1 + Process shrinkage) × Yarn fineness ÷ 9000

= 140 × 24 × (1 + 10%) × 0.59/20

= 109 g/m

 

Finished fabric weight per meter (g/m) = (Warp yarn quantity × Refining yield + Weft yarn quantity × Refining yield) ÷ Dyeing and finishing shrinkage

= (65 × 0.95 + 109 × 0.97) ÷ 0.96

= (61.8 + 105.7) = 167.5 ≈ 168 g/m

 

Fabric weight per square meter (g/m²) = Weight per meter ÷ Fabric width

= 168 ÷ 1.4

= 120 g/m²

 

Among these:

Silk content = (Weight of silk component × Silk proportion × Silk refining yield) ÷ (Weight of silk component × Refining yield + Weight of rayon yarn × Refining yield)

= (65 × 0.7 × 0.95) ÷ (70 × 0.95 + 109 × 0.97) × 100%

= 43.2 ÷ 167.5 × 100%

= 26%

 

Linen content = (Weight of linen component × Linen proportion × Linen refining yield) ÷ (Weight of linen component × Refining yield + Weight of rayon yarn × Refining yield)

= (65 × 0.3 × 0.95 × 100%) ÷ (65 × 0.95 + 109 × 0.97)

= 18.5 ÷ 167.5 × 100%

= 11%

 

Rayon content = (Weight of rayon yarn × Rayon refining yield) ÷ (Weight of warp yarn × Refining yield + Weight of rayon yarn × Refining yield)

= (109 × 0.97 × 100%) ÷ (109 × 0.97 + 65 × 0.95)

= 105.73 ÷ 167.5 × 100%

= 63%

 

From the above calculations, warp yarn quantity of the product is 65 g/m and weft yarn quantity is 109 g/m. Based on this, adding a certain percentage of waste yarn according to the product process, combined with the market price of raw material, provides relatively accurate raw material cost. Adding weaving and dyeing processing costs shows the base price of product.

 

This requires consider select appropriate textile dyeing equipment. For example:

Yarn Dyeing Machine: Used for yarn-dyed fabrics, allowing pre-dyeing of warp or weft yarns to ensure color uniformity and shrinkage control.

Hank Dyeing Machine: Often used for yarns like wool or cotton that require gentle handling, better preserving yarn elasticity and hand-feel.

Fabric Dyeing Machine: Used for piece dyeing of finished fabrics (open-width or rope form), effectively controlling width and weight variation.

 

Why Choose Professional Dyeing Machine Manufacturer?

As one of factories specializing in dyeing equipment manufacturing, Wuxi Shin Tong Yunn Machinery Technology Co., Ltd understands the impact of dyeing processes on fabric specification stability. Our dyeing machines, from yarn to fabric dyeing, is designed to deliver:

 

  • Precise control of process parameters, helping customers stabilize shrinkage and weight loss ratios.
  • Energy and resource efficiency, reducing consumption of dyes, water and energy, thereby indirectly optimizing fabric costs.
  • Automated and intelligent operation, minimizing human error and improving batch-to-batch consistency.

 

Whether the need is for hank dyeing solution or high-efficiency fabric dyeing machine, as reliable dyeing machine manufacturer, we provide customized dyeing machine and process support. We ensure every stage from raw material to finished product meets specification requirements, helping our clients improve quotation accuracy and market competitiveness.

 

While fabric specification calculation involves numerous parameters and formulas, it relies on precise control fundamentally at every production stage—especially dyeing process. By using stable and advanced dyeing equipment, manufacturers not only ensure reliable fabric quality but also control costs at the source, enabling more accurate pricing and efficient production management. As dyeing equipment manufacturer in textile industry, we are committed to supporting global textile companies with our expertise and reliable products.


This article is supported by Wuxi Shin Tong Yunn Machinery Technology Co., Ltd. We are dedicated to developing efficient and precise dyeing machinery, including yarn dyeing machine and fabric dyeing machinepress here, showing fabric dyeing machine, helping textile companies achieve process standardization and cost optimization.

 

Choose Sustainable Style with Disposable Wooden Cutlery Sets

When planning a party, outdoor BBQ, or large gathering, disposable tableware is often the easiest solution — but that doesn’t mean you must give up on environmental responsibility. Our Biodegradable Wooden Utensil Disposable Cutlery Set offers a perfect balance of convenience, safety, and eco-consciousness. Made from food-safe, natural wood, this cutlery set gives you a reliable and stylish alternative to plastic forks, knives, and spoons.

 

Unlike plastic cutlery that can linger in landfills for centuries and release harmful microplastics, wooden utensils decompose naturally within months or even weeks, depending on composting conditions.

Because wood is a renewable resource—often sourced sustainably—choosing wooden cutlery helps reduce reliance on fossil-fuel based plastics and lowers overall carbon footprint.

 

But sustainability isn’t the only advantage. Disposable wooden cutlery is typically sturdy, heat-resistant, and safe to use even with hot or heavy dishes.

Their natural texture and warm, earthy look also add a rustic, elegant touch to any event — from casual picnics to festive dinners.

 

By incorporating these wooden utensils into your packaging offerings or event supplies, you not only offer convenience and hygiene — you also send a strong message of environmental responsibility. Embrace the future of sustainable dining with our disposable wooden cutlery sets and help make every meal a step toward a greener planet.

Elegant and Practical 14oz Plastic Striped Stemless Wine Glasses

Whether you’re hosting a party, outdoor gathering, or special event, drinkware should combine style with durability. The 14oz Plastic Striped Stemless Wine Glass offers a modern, elegant look while delivering the convenience of reusable plastic.  Designed for red wine, whiskey, and a variety of spirits, this stemless cup features a textured striped design that enhances grip and adds a sophisticated touch to any occasion.

 

Plastic Reusable Stemless Wine Cup

 

Crafted from high-quality, food-grade plastic, these glasses are lightweight, shatter-resistant, and perfect for both indoor and outdoor use. Unlike traditional glassware, they reduce the risk of breakage while maintaining a premium appearance.  Their generous 14oz capacity makes them ideal for wine tastings, cocktails, or casual drinks at parties, weddings, picnics, and poolside events.

 

The stemless design not only looks contemporary but also provides greater stability and ease of storage. Easy to clean and reusable, these plastic wine and spirits cups are a practical solution for businesses, event planners, and households looking for stylish yet functional drinkware.  They deliver the perfect balance between aesthetics and convenience.

 

Plastic Whisky Glasses

 

At Biosettings, we focus on offering thoughtfully designed products that elevate everyday experiences. From reusable drinkware to eco-conscious dining solutions, Biosettings is committed to quality, functionality, and modern design.

Stylish Durability Meets Everyday Drinkware Reusable Tritan Wine & Whiskey Cups

When it comes to entertaining or serving drinks in a busy bar, restaurant, or home setting, you need drinkware that looks elegant but can handle real-world use. The **Reusable Tritan Wine & Whiskey Glass** from Biosettings strikes that perfect balance. Crafted from premium **Tritan plastic**, this stemless cup offers the clarity and graceful silhouette of traditional glass while providing the toughness and reliability of high-performance materials — ideal for wine, whiskey, cocktails, and more. 

 

One of the key advantages of Tritan drinkware is its **unbreakable and dishwasher-safe design**. Unlike fragile glass that chips or shatters easily, Tritan resists impact and everyday wear, helping reduce replacement costs and cleanup headaches. Its crystal-clear transparency lets you showcase the rich colors of red wine, amber whiskey, or mixed drinks without sacrificing aesthetic appeal. 

  • reusable tritan stemless wine glasses
  • unbreakable plastic whiskey cups BPA free
  • stemless plastic wine glasses

 

Beyond durability, Tritan is prized for being **BPA-free and taste neutral**, meaning it won’t impart unwanted flavors or odors into your beverages. This makes it a safe and versatile choice for hospitality venues, home bars, outdoor patios, and events where guests expect quality drinking experiences without the worry of breakage. And because you can reuse these glasses again and again, they represent an eco-friendlier alternative to disposable cups or frequent replacements. 

 

At **Biosettings**, we’re committed to offering products that combine practical innovation with everyday style. Our **plastic reusable Tritan wine glasses and whiskey cups** reflect this commitment — delivering a premium drinking experience that’s durable, safe, and built for modern living. Choose Biosettings for drinkware that looks great, performs reliably, and aligns with your lifestyle or business needs.

 

Runk Your Trusted Manufacturer of High-Quality Cosmetic Packaging

Runk – Your Trusted Manufacturer of High-Quality Cosmetic Packaging

In today’s highly competitive beauty market, packaging is more than just a container—it is a reflection of brand value, product quality, and consumer trust. Runk is proud to be a trusted manufacturer of high-quality cosmetic packaging, offering reliable OEM & ODM solutions to beauty brands, private labels, and distributors worldwide.

 

A Professional Cosmetic Packaging Manufacturer You Can Rely On

With years of experience in the cosmetic packaging industry, Runk specializes in the development and production of a wide range of packaging solutions, including cosmetic bottles, jars, tubes, airless packaging, droppers, and customized closures. Our manufacturing processes are designed to meet international quality standards while ensuring consistency, durability, and aesthetic appeal.

 

From concept design to mass production, Runk supports clients at every stage, helping turn packaging ideas into market-ready products.

 

ODM & OEM

 

Customization That Enhances Brand Identity

At Runk, we understand that packaging plays a key role in brand differentiation. That’s why we offer extensive customization options, including:

 

• Custom molds and structures

• Color matching and gradient effects

• Surface finishes such as matte, glossy, soft-touch, and metallic

• Decoration techniques including silk screen printing, hot stamping, labeling, and offset printing

Whether you are launching a new skincare brand or upgrading existing packaging, Runk helps you create packaging that aligns perfectly with your brand positioning.

 

Customized packaging tubes

 

Commitment to Quality and Sustainability

Quality control is at the core of Runk’s manufacturing philosophy. Every product undergoes strict inspection to ensure functionality, appearance, and safety. At the same time, we actively promote sustainable cosmetic packaging, offering recyclable, refillable, and eco-friendly material options to support brands’ environmental goals.

 

Partner with Runk for Long-Term Success

Choosing the right packaging partner is essential for long-term brand growth. With professional service, stable production capacity, and global export experience, Runk is your reliable partner for high-quality cosmetic packaging solutions.

 

We are committed to building long-term partnerships based on trust, transparency, and shared success—helping beauty brands stand out in an ever-evolving global market.

 

 

Runk – Your Trusted Manufacturer of High-Quality Cosmetic Packaging.

 

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Premium Cosmetic Packaging Solutions for Global Beauty Brands

Premium Cosmetic Packaging Solutions for Global Beauty Brands

At Runk Beauty Packaging Company, we take pride in offering top-tier cosmetic packaging solutions tailored for global beauty brands seeking excellence in product presentation and sustainability. Our commitment to innovation and quality has positioned us as a trusted partner in the beauty industry, ensuring that your products make a lasting impact on consumers worldwide.

 

Runk plastic packaging Manufacturer

 

Unparalleled Craftsmanship

Our packaging solutions are a testament to unparalleled craftsmanship, blending intricate design with superior functionality to elevate the aesthetic appeal of your beauty products. Whether you are looking for luxurious containers, sustainable materials, or innovative dispensing mechanisms, our team works tirelessly to bring your vision to life with precision and finesse.

 

Sustainable Practices

 

As champions of sustainability, we understand the importance of eco-conscious packaging in today's market. Runk Beauty Packaging Company is dedicated to implementing green practices throughout our production process, offering a range of environmentally friendly options to help reduce your brand's carbon footprint. From biodegradable materials to recyclable packaging solutions, we strive to make sustainable choices accessible to all our clients.

 

Customized Solutions

Empowering your brand to stand out in a competitive industry, we specialize in crafting customized packaging solutions that align with your unique brand identity and product specifications. Our team collaborates closely with clients to understand their individual needs, delivering tailor-made designs that not only meet but exceed expectations, ensuring that your products command attention on the global stage.

 

cosmetic packaging supplier

 

Global Reach

With a presence that extends across borders, Runk Beauty Packaging Company caters to global beauty brands looking to expand their reach and captivate diverse markets. Our international experience and logistical capabilities enable us to provide seamless solutions for brands seeking to launch or rejuvenate their product lines on a global scale, ensuring that your packaging needs are met with efficiency and excellence.

 

Innovation at the Core

At the core of our philosophy lies a dedication to innovation, driving us to continuously explore new technologies and materials to enhance the quality and sustainability of our packaging solutions. By staying ahead of industry trends and consumer preferences, we empower our clients with cutting-edge innovations that set their products apart, showcasing a commitment to excellence that resonates with modern beauty consumers.

 

 

Runk Beauty Packaging Company is more than a supplier; we are your partner in success, dedicated to providing premium cosmetic packaging solutions that elevate your brand and resonate with your audience. Join us on a journey of innovation, sustainability, and uncompromising quality as we shape the future of beauty packaging together.

 

Guangzhou runk Industrial Co., Ltd.